
Gekko Systems partners with Tungsten West on Hemerdon restart project
Gekko Systems is proud to be part of Tungsten West’s Hemerdon Restart Project, contributing proven innovation to one of the world’s most important tungsten developments. At the heart of the flowsheet is Gekko’s Inline Pressure Jig (IPJ) technology, which Tungsten West is utilising to pre-concentrate fines sized 7mm to 0.8mm through continuous gravity separation.
This fines pre-concentration solution delivers low CAPEX and low OPEX, with reduced energy and water usage compared to other commercially available technologies, while providing a critical link between ore sorting and conventional gravity mineral processing.
The Gekko Fines Pre-concentration Island Package comprises two rougher scavenger jig trains, treating up to 150tph of fresh feed. The circuit is designed to reject up to 75% of feed mass, significantly upgrading metal units reporting to downstream processing. A unique feature of the installation is the inclusion of a cleaning and recleaning stage, targeting near saleable tungsten concentrate and further relieving constraints in the downstream plant, improving both operational efficiency and project economics.
The Hemerdon restart comes at a pivotal time for tungsten, a material recognised globally for its importance to modern industry. Tungsten’s exceptional physical properties, including extreme hardness, high density and the highest melting point of any pure metal, underpin its essential role across a wide range of applications. These include cemented carbides for cutting tools, mining and drilling equipment, electrical systems, aerospace, defence and chemical processing.
For Gekko Systems, this project also aligns with a significant milestone. In 2026, Gekko celebrates 30 years of innovation in mineral processing. Proudly Australian-owned and founded, Gekko remains headquartered in Ballarat but has grown from a regional engineering business into a globally recognised leader in mineral processing with its award-winning mining equipment technology and services.
Australian engineering on a global scale
While deeply rooted in Australia, Gekko operates with a strong international outlook and exports to more than 50 countries, delivering Australian-designed and manufactured technology supported by local knowledge and expertise.
The company works closely with clients and partners worldwide, supported by a network of nine global agents, including Johannesburg, the Americas, CIS, Ghana, the US, Turkey and Indonesia.
Today, Gekko Systems employs highly skilled professionals across engineering, manufacturing, electrical, automation and technical disciplines, continuing to showcase Australian engineering and solution-led innovation capabilities on a global stage.
As part of its global engagement program, Gekko Systems will attend the Prospectors and Developers Association of Canada (PDAC) Convention from March 1 – 4, where visitors can meet the Gekko team at Booth 305 to learn more about the company’s technology and its 30-year journey of innovation.
The new art in gravity separation
Gekko’s innovative InLine Pressure Jig (IPJ) is the cornerstone of the Gekko’s operations in the UK at the Tungsten West at Hemerdon. The technology rapidly and efficiently pre-concentrates high-value ore particles using gravity separation, mechanics and fluid dynamics. Improved plant capacity and lower operating costs are delivered by rejecting low-value material prior to further processing.
The high energy cost of heavy crushing is eliminated by Gekko’s IPJ, which processes coarse feeds of up to 30mm. A higher-grade ore is produced because the IPJ concentrates crushed deposits to a smaller mineral-rich feed volume. This greatly enhances the efficiency and mineral recovery of downstream processing.
“Partnering with Tungsten West at Hemerdon reflects Gekko Systems’ legacy of delivering fit-for-purpose solutions,” Gekko Chief Executive Andrew Edmondston said.
“Our partnership combines three decades of Australian innovation with forward-looking projects that support the future of mining and mineral processing, while reducing environmental impacts and improving mineral recovery.”
30 Years of Passionate People and Global Solutions
At the heart of Gekko’s success is a simple belief: smarter together. By collaborating closely with clients, partners and communities worldwide, Gekko develops innovative, proven solutions that increase profitability while reducing environmental impacts through energy efficiency, pre-concentration and reduced water consumption.
Gekko’s award-winning technologies, including theInLine Pressure Jigs, Python Processing Plant, InLine Leach Reactor, and new WOLFF Concentrator, along with its modular system designs, are trusted globally. With close to 150 InLine Leach Reactors installed worldwide, Gekko has demonstrated the reliability and performance of its unique, breakthrough technology across diverse operating environments.
The new Wolff Concentrator, launching in 2026, represents the next generation of gravity-concentration innovation, enabling mines to improve resource recovery while promoting sustainability through the use of recycled water. Gekko is continually enhancing the WOLFF to deliver even greater efficiency, improved recovery rates, and reduced environmental footprint, ensuring it remains at the forefront of gravity concentration technology.
Gekko’s 30-year celebrations are not only a milestone in engineering innovation, it also honour the company’s people, culture, and Ballarat roots, while reinforcing its commitment to Australian design, manufacturing and service excellence.
Sandy Gray, co-founder and Technical Director of Gekko Systems, is a globally recognised innovator and significant part of the culture at Gekko. Sandy is a recipient of the prestigious Clunies Ross Award, Australia’s pre-eminent award for scientists, technologists and innovators and the UK’s I0M3 Futers Gold Medal.
As Gekko celebrates this significant milestone, the company remains focused on shaping the future of mineral processing through smarter collaboration, responsible innovation, and globally proven solutions, while generating meaningful stewardship and advocacy that reflect its enduring impact on people, communities and the planet.
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