Fortescue's first Pilbara wind project advances

Liebherr-Australia’s fabrication team sets new recordIn December, Liebherr-Australia set a new annual production benchmark when its fabrication team completed its 50th mining excavator bucket for 2025.Completed at the company’s Adelaide, South Australia facility, the achievement marks a 16% increase on the 43 buckets fabricated in 2024.Liebherr-Australia manufactures buckets for its comprehensive range of mining excavators entirely in-house — enabling it to deliver purpose-built attachment solutions engineered specifically for Australian mining conditions, while maintaining full control over quality, safety and delivery timelines.Liebherr-Australia mining fabrication manage Steve Smith says what the Adelaide team’s achievement is outstanding.“As well as setting new manufacturing benchmarks, the team also achieved the highest possible result in our internal global audit for excellence in fabrication and welding, compliance with Liebherr global requirements and rigorous quality standards,” he said.“This outcome reflects the team’s strong governance, technical rigour and commitment to Liebherr’s global quality standards.”Building these 50 buckets involved more than 60 employees across the fabrication team putting in a collective 92,600 productive hours, highlighting both the scale of output required to meet customer demand and the depth of expertise across the workforce.Automated welding technology has been implemented at the Adelaide facility in the form of a collaborative robot, or ‘cobot’, which supports the fabrication team with high precision welding tasks, improving consistency in the welding process while also reducing reliance on manual welding hours.With the introduction of this technology, welding speeds at the Adelaide facility are now six times faster, which saved more than 2000 labour hours in 2025 — the same time it takes to fabricate an entirely new R 9600 bucket.“This investment strengthens Liebherr-Australia’s ability to deliver high-quality attachments at scale, while upholding rigorous quality standards, supporting workforce safety and building long-term fabrication capability,” Mr Smith said.

Volunteers keep WA trail in top shape  A team from Alcoa Australia’s (ASX: AAI) Willowdale bauxite mine recently lent a hand to refresh a section of the iconic Munda Biddi Trail in WA. Stretching more than 1060km from Mundaring to Albany, the Munda Biddi is a world-class long-distance off-road cycling trail.  Senior community relations advisor Scott Hansen says Alcoa Australia has proudly supported the Munda Biddi Trail Foundation (MBTF) for 25 years through funding and employee volunteering. “Alcoa has a long-running partnership with the foundation, a not-for-profit association which supports the maintenance and promotion of the trail,” he said. Recently, employees rolled up their sleeves to clean up a section of the trail near the northern part of Alcoa Australia’s Willowdale Larego mine area. Their efforts included branch trimming, raking and blower vaccing to ensure the trail remains safe and accessible for riders. “Our employees are proud to help maintain this popular trail,” Mr Hansen said.“It’s a great way to give back to the community and keep the trail safe and functional for cyclists.” Alcoa Australia’s involvement with the trail dates back to its planning in 2000, when the company worked with the foundation to determine a safe, practical and enjoyable route and provide on-the-ground help to make the trail a reality.Since then, Alcoa Australia has continued to consider the trail through mine planning processes, including the recent expansion of a Mining Avoidance Zone (MAZ) around Dwellingup. The expanded MAZ is adjacent to several designated conservation areas and includes recreational tracks and trails, including sections of the Munda Biddi Trail, Bibbulmun Track and Nyingarn Bidi Loop. If future mine planning indicates any interactions with the trail, Mr Hansen says Alcoa consults with the MBTF and the Department of Biodiversity, Conservation and Attractions to discuss options that ensure access is not restricted.Past consultation has resulted in Alcoa Australia building dedicated infrastructure such as tunnels and bridges to provide safe, continuous access for riders through operating mine regions. “Our overarching principle is to maintain continuous access for trail users and we want to ensure this world-class trail remains available for generations to come,” Mr Hansen said.MBTF executive officer Therese Logue says the trail’s ongoing success is founded on strong collaboration across both community and corporate sectors, including a longstanding 25-year partnership with Alcoa Australia. “The continued support of Alcoa extends beyond industry operations, with staff actively contributing their time and skills,” she said. “Their hands-on involvement builds a sense of stewardship, directly helping to preserve this iconic trail. “Through partnerships like these, the trail will continue to flourish, and the provision of vital resources help the foundation empower its volunteers to enhance and maintain a high-quality trail experience for all riders.”  

Autonomous copper refining at Olympic Dam BHP (ASX: BHP) is driving safety in copper refining at its Olympic Dam refinery in South Australia with a fully enclosed and automated robotic cathode stripping machine.Cathode stripping is a crucial step in the copper refining process, involving the removal of thin sheets of nearly pure copper (known as cathode) from large metal plates after refining.BHP’s original cathode stripping machine required frequent manual intervention, exposing operators to potential hazards including crush injuries, line-of-fire incidents and physical strain. Beyond safety concerns, the physically demanding nature of the work also limited participation, hampering efforts to build a more inclusive workforce.To address these challenges, a team of frontline workers and engineers from the refinery collaborated with project partners to develop and implement a safer and more inclusive approach.The team developed a fully enclosed and automated robotic cathode stripping machine, which uses precision automation to strip and process cathodes autonomously, to eliminate operator exposure to potential hazardous conditions — improving equipment reliability and reducing downtime caused by copper jams.Introducing an automated solution has also expanded the pool of candidates for operator roles, contributing to making Olympic Dam operations more inclusive, with women being strongly represented among qualified operators.The project won the Safety, Security and Emergency Management category at BHP’s 2025 Health, Safety, Environment and Community Awards for its reflection of the company’s culture of continuous improvement and collaboration — where frontline teams, engineers and partners come together to deliver solutions that make a tangible difference to how the company operates.

Metso acquires MRA Automation Metso has acquired MRA Automation, a leading provider of automation and digitalisation technology solutions for ports and terminals worldwide.The privately owned engineering company based in NSW specialises in providing engineering, automation and software solutions for bulk material handling operators. Its offerings combine proprietary smart automation services with Axo33 Smart Software products.Metso stands at the forefront of the bulk material handling industry, backed by more than a century of expertise and more than 8000 bulk handling installations and, as a result of this acquisition, customers will benefit from integrated end-to-end solutions and advanced technologies designed to enhance efficiency, safety and support throughout every stage of bulk material handling operations.Metso grinding, bulk, pyro and smelting services senior vice president Jonathan Allen says MRA complements Metso’s electrical and control system capabilities, acquired in 2023, extremely well.“We are excited to welcome our new colleagues to Metso. Their expertise and innovative approach to stockyard equipment align seamlessly with our ambition for growth in bulk and port solutions,” he said.“With MRA’s advanced software platform and services, we are expanding our offering to serve bulk and port customers, strengthening our presence in important Australian markets and accelerating our global reach.”MRA Automation managing director Rodney Devetak says the company is excited to join Metso.“This acquisition not only strengthens the value for customers worldwide but also creates opportunities for our team to grow and contribute within a world-class organisation," he said.