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Donaldson: A legacy of innovation in engine filtration Exactly what you need when you need it Quality wear parts that last Save money, work smarter and drive safer with Geotab Providing the right transport solutions – Bruce Avery Transport 3D Walkabout – 3D Visuals and XR Apps for mining Mining pumps that exceed your expectations HP & CP Australia’s electrifying expansion Gold rush – Westgold races to the top This 2025, Experience the Protoblast advantage Oli Group: Pioneering Excellence in the Mining and Extractive Industries Leveraging data to reduce the performance gap Australian made coolers since 1997 Steuler your experienced partner for brick linings Roxset providing customised flooring for the mining industry Mining Dewatering – ZYfire Titeline Drilling – Leveraging expertise and innovation to transform the underground drilling sector Natural dust suppression that saves money and lasts longer Suppressing dust using innovative misting systems Sydney Rope Supplies HES Winches Australia – Quality Winch Solutions Seeding sustainability Unlocking the power of mobile private networks Sustainable lifting A legacy of excellence in fume cupboard solutions for the mining industry Scrap happy: Drill a path to eco-friendly profits bit by bit Dust suppression McLanahan – Maximum production, unwavering support Take Control of Your Fleet with AI-Powered BlackBox ProCam Rhino trailers & low loaders Say goodbye to dust Roc-drill sets the benchmark Aussie’s stainless revolution A Coerco Innovation: Revolutionising liquid management with multi-float® hose and cable bloats Australia gears up for graphite The efficiencies of layflat hose systems for mine dewatering Austdac HubBus conveyor safety system: Certified safety over extended distances Stanmore’s portfolio surges Rio Tinto rooted in the Pilbara Bengalla mine drives record earnings for New Hope Australian gold’s cat-like reflexes Lynas lines up Mt Weld evolution Nova sets its sights on sustainability GIW® SLYsight BHP: solid copper and iron ore growth Henry Plant and Equipment Hire Aluminium to forge Australia’s manufacturing future Pioneering sustainable solutions for the Kimberley region MLG seals $45m in Northern Star contracts IGO, Encounter Resources enter copper JV CKC Equipment Henry Plant and Equipment

Rio Tinto rooted in the Pilbara

Rio Tinto rooted in the Pilbara
(Image source: Rio Tinto) Shipments of Rio Tinto’s iron ore getting ready to sail off from Dampier Port, bound for China Baowu Steel Group.

Mining giant Rio Tinto (ASX: RIO) has been actively expanding its West Angelas iron ore operations in the Pilbara region of WA for more than 10 years.

The company is continuing this momentum after receiving approval for a $579m expansion project from the WA Environmental Protection Authority (EPA) back in 2019.

Of course, that approval was subject to conditions including the protection of national park water resources and threatened ghost bats.

The initiative of the expansion was aimed at increasing the mine’s production capacity from 29mtpa to 35mtpa and extend the mine’s life by about 13 years.

The mine was built 20 years ago and was considered ‘a new breed’ of iron ore mine at the time.

The expansion involved developing new pits, particularly Deposits C and D and enhancing existing infrastructure to support increased production.

Contracts were awarded to various firms for engineering, procurement and construction management, with significant fabrication and modularisation work carried out to facilitate the expansion.

Operations cut

In recent developments, Rio Tinto has been adjusting its operations at West Angelas. In late 2024, the company reduced its workforce at the mine by about 40 operational roles, a move that was part of an effort to align the workforce with ongoing operational requirements.

Rio Tinto hadn’t confirmed the number of exact job losses, but the company is still making large profits shipping its product overseas, with cutbacks to the workforce considered rare.

Blended family

The company is leveraging its long-standing partnerships to achieve record results.

Rio Tinto Iron Ore chief executive Simon Trott says China has been a critical partner for the company and for Australia’s mining industry for more than five decades.

“China’s strong demand for high-quality minerals such as iron ore has generated substantial opportunities for investment and trade between the two countries,” he said.

In 1987, Rio Tinto partnered with China for the country’s first ever investment in a foreign mining project and its largest ever foreign investment at the time, by forming the Channar joint venture in a move to address the declining iron content from aging WA mines and meet market demands for higher-grade ore.

In July 2024, the partnership saw Rio Tinto celebrate the shipment of 4bt of iron ore from the Pilbara to China Baowu Steel Group – the world’s top steel producer. About 250mtpa of iron ore is shipped to China alone, making the country Rio Tinto’s largest customer.

Rhodes Ridge

In December 2023, Rio Tinto approved a $110m (USD$77m) pre-feasibility study (PFS) to progress development of the Rhodes Ridge project, an undeveloped iron ore deposit in the East Pilbara.

The PFS is expected to be completed by the end of 2025 and will be followed by a feasibility study.

First ore from the initial development is expected by the end of this decade.

Last year, Rio Tinto (50%) and Wright Prospecting (50%) agreed to modernise the joint venture covering the Rhodes Ridge project, located 40km north-west of Newman.

Rhodes Ridge contains 6.8bt of mineral resources at an average grade of 61.6% iron, including 5.3bt at 62.2% iron and 0.6bt at 63.9% iron.

Mr Trott says the size and quality of the resource base at Rhodes Ridge has the potential to underpin Rio Tinto’s iron ore business in the Pilbara for decades to come.

“Longer term, the resource could support a world-class mining hub with a potential capacity of more than 100mt of high-quality iron ore a year,” he said.

Exciting times lie ahead for Rio Tinto this year.