All-electric forklift. Mine-ready. Built for heavy loads

In an industry where safety and efficiency are paramount, the Kalmar heavy electric forklift with a tyre handler attachment offers a purpose-built solution for the Australian mining sector. The machine is engineered directly from the factory to comply with the stringent Mining Design Guidelines (MDG) 15 and MDG 41, ensuring it is prepared for the unique operational demands of mining sites from the moment it is deployed.

The MDG 15 and MDG 41 guidelines address critical safety issues, with MDG 15 focusing on reducing risks from mobile plant operations and MDG 41 providing best practices for fluid power systems. The Kalmar ECG 250-12’s design includes factory-integrated features that meet these guidelines, providing a comprehensive approach to risk mitigation.

A notable example is its three-zone fire suppression system, which meets the requirements of AS5062. Zone 1 handles the driveline and hydraulic system with a fluorine-free agent, Zone 2 uses gas suppression for the battery distribution boxes, and Zone 3 is a water deluge system designed to flood the battery assembly in the event of a thermal runaway.

Ergonomics and user safety are central to the machine’s design. The operator’s cabin is configured for superior visibility and features a quiet, smooth electric driveline that reduces noise and vibration, minimizing driver fatigue and enhancing control. Standard safety features include a 2-point adjustable seat belt and a 3-point contact system with anti-slip steps and handles for secure entry and exit.

Double brake pedals are also fitted to reduce leg fatigue during operation. The Operator Presence Detection System automatically shifts the transmission to neutral and disables load-handling functions if the driver leaves the seat without first engaging the parking brake.

Productivity in extreme conditions is maintained through the standard-fitted Thermal Management System. This system keeps the battery core temperature between 25-30°C, ensuring optimal performance even when external temperatures range from -30°C to 40°C. The system is also linked to the cabin’s climate control to reduce energy consumption for heating and cooling by 5%, further improving overall efficiency.

For heavy-duty operations, the machine’s capabilities are significant. It can be used as a standard forklift or fitted with a heavy-duty tyre handler. When equipped with the Cascade 100K integral tyre handler, the machine has a rated capacity of 10,500 kg at a 2,800 mm load centre. This attachment is capable of handling all known Off-the-Road (OTR) wheel and tyre assemblies.

The forklift’s Li-ion battery solutions, with capacities up to 392 kWh, enable it to operate for a full shift, with the possibility of extended use through opportunity charging. The Battery Monitoring System ensures efficient power usage by continuously managing the battery’s performance and redirecting recovered energy from the regenerative brake system back into the battery packs.

The Kalmar heavy electric forklift offers a robust, safe, and efficient solution that is purpose-built to the specific needs of the Australian mining industry. Its factory-direct MDG compliance and array of safety and ergonomic features make it a suitable choice for modern mining operations focused on productivity and operator well-being.

For more information, please contact the Kalmar Oceania team on 1300 KALMAR or visit www.kalmar.com.au/