Industry-first Layflat Hose Technical Manual Launch
For over three decades, Crusader Hose has been at the forefront of innovation and excellence, setting the standard in the layflat hose industry. The writing of their recently launched Layflat Hose Technical Manual stands as a testament to their enduring professionalism, expertise, and unwavering commitment to quality. It reflects not only their legacy of leadership but also their forward-thinking approach that continues to shape the future of water transfer solutions
Crusader Hose, an Australian company known for its innovative and customised layflat hose systems, is proud to announce the launch of its comprehensive Layflat Hose Technical Manual. This manual is a first-of-its-kind resource tailored for professionals working in mine dewatering, potable water transfer, and other heavy-duty fluid movement applications. This marks a significant milestone for the company as it continues to support industries that operate in some of the most demanding environments on the planet.
“The manual is the outcome of months of rigorous product testing and technical writing,” says Francois Steverlynck, Managing Director of Crusader Hose, “in collaboration with field experts, and in-depth engineering analysis.” It has been designed to be both an informative guide and a technical reference. It provides users with accurate specifications, descriptions, and detailed formulas on selecting the most appropriate hose for their water transfer project. Whether you’re working on a remote mine site or managing an urban potable water bypass operation, this manual has been created to make the pipeline selection easier, safer, and more efficient.
Switching from traditional HDPE piping to layflat hose represents a paradigm shift in how fluid transfer systems are designed and deployed — offering greater flexibility, faster installation, reduced handling requirements, and significant labour cost savings, especially in temporary or dynamic applications. “Layflat hose is compact, and, therefore, cheaper to transport,” said Francois, “It can also be easily retrieved and redeployed elsewhere.”
For many engineers accustomed to rigid systems, this change requires a new way of thinking about fluid transport logistics. The Layflat Hose Technical Manual offers specific engineering insights and configuration examples to help users tackle these scenarios confidently. From friction loss calculations to recommended pressure ratings, they included the technical details needed to inform smart decisions in the field. This manual is intended to serve as both a technical guide and a confidence-building resource, supporting engineers and consultants alike, as they evaluate projects where layflat hose not only makes sense but offers clear cost advantages. Whether it’s for short-term water transfer, complex mine dewatering routes, or applications in remote and rugged terrain, the manual provides the insight needed to identify opportunities where the transition to layflat hose can deliver real-world benefits.
What sets this manual apart is the depth of data and the validation behind it. “We didn’t just compile manufacturer specs — we carried out rigorous field trials across a range of operating conditions to ensure every figure we provide holds up under real-world and legal demands. We’ve also worked closely with industry specialists, from hydraulic engineers to field technicians, to ensure the recommendations are grounded in real operational experience and tailored to the needs of those who work with pipelines,” said Francois.
With the release of the technical manual, the Sales Team from Crusader Hose are now gearing up to support a wave of new enquiries from customers looking to better understand and utilise layflat hose systems. This preparation goes beyond simply answering questions — they’re ready to offer technical support to help customers design optimised water transfer systems, provide advice on water pumping setups, and deliver expert input on mine dewatering strategies, including one of the toughest challenges: taking layflat hose to pump up high pit walls.
This launch represents not just a publication, but a broader initiative to raise the standard of technical support in the layflat hose industry. “We’re excited about the opportunities this creates”, said Francois. “If you’re looking to improve efficiency, reliability, or safety in your fluid transfer systems, our technical manual is the place to start. And we’re here to help you every step of the way.”